WS-8809HR Buckleless Cover Compartment Lunch Box Making Machine
Product Introduction
Description
Specification
| Model | Dimension | ||
| L | W | H | |
| WS-8809HR | 145~210 | 150~180 | 38~50 |
|---|---|---|---|
| No. | WS-8809HR |
| Description | |
| Production Speed (pcs/min) | Max 21 pcs/min |
|---|---|
| Sealing Method | Heater + Hi-frequency |
| Machine Weight (NW kgs) | 1500 |
| Material | Single or Double PE coated paper ISG-320~350 g/m2 |
| Paper Thickness | Main Box 0.46mm～0.50mm Small divisions 0.38mm |
| Electrical Requirement M/C + Hi-frequency |
8.5Kw/hr. 50A+30A |
| Air Requirement | 6kg/cm2 x 132 L/min |
| M/C Dimention | 450 x 180 x400 cm |
* Customized design in welcome.
* We reserve the right to alter specifications without prior notice.
Revolutionary Buckleless Cover Compartment Lunch Box Machine
The WS-8809HR introduces groundbreaking buckleless cover technology to multi-compartment lunch box manufacturing, eliminating traditional buckle mechanisms that complicate user experience and slow production workflows. This innovative design creates smooth, seamless closures without external fasteners, delivering superior convenience for end consumers while enhancing production efficiency for food service operations. At 21 pieces per minute capacity, the WS-8809HR supports medium-to-large-scale catering operations requiring hassle-free packaging that maximizes customer satisfaction.
Buckleless Cover Innovation Benefits
Traditional compartment lunch boxes require buckles, clips, or external fasteners to secure covers, creating multiple user friction points. Consumers struggle with stiff buckles that resist opening, weak clasps that break under repeated use, and complicated mechanisms that frustrate children and elderly users. The WS-8809HR's buckleless design eliminates these pain points entirely through engineered sealing geometry that creates secure closures without mechanical fasteners.
Enhanced User Experience:
The buckleless construction enables effortless one-handed opening with simple lid-lifting motion, eliminating the two-handed manipulation required by buckle systems. This accessibility improvement benefits children, seniors, and users with limited dexterity who find traditional buckles challenging. The smooth opening action reduces frustration and enhances mealtime convenience, supporting positive customer experiences critical for repeat business and brand loyalty.
Improved Hygiene Standards:
Buckle mechanisms create crevices and gaps where food particles, moisture, and bacteria accumulate, complicating cleaning and creating contamination risks. The buckleless design features smooth surfaces without hidden gaps, enabling thorough cleaning with simple wiping or rinsing. This hygiene advantage makes the WS-8809HR ideal for healthcare facilities, school meal programs, and food service operations maintaining strict sanitation standards.
Reduced Breakage and Warranty Claims:
Buckles represent primary failure points in traditional lunch box designs, breaking under stress from repeated opening cycles, rough handling, and temperature fluctuations. The buckleless system eliminates these mechanical failure risks, reducing customer complaints and warranty replacement costs for food service operations. The durable construction supports extended service life without component degradation typical of buckle-based systems.
Optimal Production Performance
Achieving 21 pieces per minute maximum speed, the WS-8809HR balances throughput with precision forming quality essential for buckleless cover configurations. This production rate supports daily volumes exceeding 9,000 lunch boxes across standard shifts, suitable for medium-to-large-scale catering operations, institutional food services, and commercial meal preparation facilities. The consistent cycle time enables predictable production scheduling coordination between food preparation and packaging availability.
The buckleless design actually enhances production efficiency compared to buckle-equipped alternatives. Traditional systems require additional manufacturing steps to attach buckle components, quality checks to verify buckle functionality, and material handling for separate fastener parts. The WS-8809HR's integrated closure design streamlines production with fewer process steps and reduced component inventory.
Large Dimension Capacity
The WS-8809HR accommodates generous dimensions from 145-210mm length × 150-180mm width × 38-50mm height, supporting substantial meal portions and elaborate multi-component presentations. This size range handles adult meal portions, premium dining applications, and special event catering requiring larger capacity than standard lunch box formats. The 38-50mm height accommodates thicker food items, layered salads, and tall proteins that exceed typical lunch box depth limitations.
The larger dimensions combined with buckleless convenience create premium packaging perception valued by upscale catering operations and corporate dining services. The substantial sizing supports generous portions that communicate value and quality to customers while the effortless opening enhances user satisfaction.
Advanced Heater Plus High-Frequency Sealing
The WS-8809HR employs proven heater and high-frequency sealing combination delivering leak-resistant closures that secure buckleless covers without external fasteners. High-frequency technology operates at 27.12 MHz generating molecular bonding between PE layers, creating airtight seals essential for the buckleless design's security. The integrated heater element ensures uniform temperature across sealing zones, guaranteeing reliable seal formation that compensates for the absence of mechanical buckles.
The dual-sealing approach creates tamper-evident closures that clearly indicate if boxes have been opened during transportation or storage. This security feature provides quality assurance for food service operations while the leak-resistant sealing prevents sauce and liquid migration in buckleless configurations.
Versatile Single or Double PE Compatibility
Supporting both single and double PE-coated paper (320-350 g/m²), the WS-8809HR provides material flexibility essential for diverse buckleless applications. Single PE-coated paper offers economical solutions for dry food applications where cost efficiency drives packaging decisions. Double PE-coated configurations deliver enhanced moisture and grease barrier properties critical for buckleless boxes containing sauces, dressings, and liquid-content foods.
Main box construction utilizes 0.46-0.50mm paper thickness for structural rigidity supporting buckleless cover stability, while compartment dividers employ efficient 0.38mm thickness. This optimized thickness specification ensures buckleless covers remain secure during handling while maintaining cost-effective material consumption.
Energy-Efficient Compact Operation
Operating on 8.5KW/hr electrical consumption (50A + 30A for machine and high-frequency systems) with 6kg/cm² compressed air at just 132 liters per minute, the WS-8809HR maintains energy-efficient performance throughout production cycles. The 450×180×400cm machine footprint provides accessible maintenance access while conserving factory floor space. At 1,500kg machine weight, the WS-8809HR offers operational stability during high-frequency sealing cycles supporting buckleless cover precision.
Market Applications
Premium Corporate Catering:
Upscale catering services utilize buckleless lunch boxes for executive dining, corporate events, and client entertainment where user-friendly packaging enhances professional presentation. The effortless opening impresses attendees while supporting efficient meal distribution during time-sensitive events.
Healthcare Food Services:
Hospitals, assisted living facilities, and rehabilitation centers leverage buckleless designs for patient meals served to individuals with limited hand strength or dexterity challenges. The simple opening mechanism supports independent dining for elderly patients and those recovering from injuries affecting hand function.
School Meal Programs:
Educational institutions benefit from buckleless boxes that young children open independently without adult assistance. The elimination of frustrating buckles reduces mealtime stress and enables faster lunch period transitions. The hygienic smooth surfaces support school health standards and simplified cleaning protocols.
Airline and Railway Catering:
Transportation food services value buckleless designs that passengers open easily in confined seating with limited hand movement space. The smooth opening action prevents spillage during vehicle motion while the secure sealing maintains meal integrity during service delivery.
Retail Grab-and-Go Markets:
Convenience stores, coffee shops, and quick-service locations use buckleless lunch boxes for pre-packaged meal programs where customer convenience drives purchase decisions. The frustration-free opening encourages repeat purchases compared to difficult-to-open buckle alternatives.
Operational Advantages
Customer Satisfaction Enhancement:
The buckleless design directly improves end-user experience, generating positive customer feedback that strengthens brand reputation and encourages repeat business. Food service operations report reduced customer complaints related to packaging difficulties when implementing buckleless systems.
Simplified Inventory Management:
Eliminating separate buckle components reduces parts inventory complexity and supplier management requirements. The integrated closure design simplifies procurement and reduces supply chain risks from buckle component shortages.
Quality Consistency:
Buckleless closure geometry ensures uniform sealing performance without variability from buckle attachment quality or component tolerance variations. This consistency reduces quality control inspection requirements and packaging reject rates.
Customization and Technical Support
Win Shine (允享機械) provides comprehensive customization services including optimized buckleless cover dimensions, specialized sealing parameters for different PE formulations, and brand-specific packaging designs. Engineering teams collaborate on cover closure geometry refinement ensuring reliable buckleless performance across varying food content and environmental conditions.
Technical support encompasses operator training emphasizing buckleless production parameters, preventive maintenance programs, and spare parts supply for the WS-8809HR platform. Installation assistance includes buckleless closure testing protocols ensuring consistent quality output from production launch.
Taiwan Manufacturing Innovation
Backed by Taiwan's precision engineering reputation and Win Shine's expertise in advanced lunch box technology, the WS-8809HR delivers reliable buckleless performance with proven component durability. Quality manufacturing standards ensure consistent buckleless closure formation, sealing integrity, and mechanical reliability throughout extended service lives. The innovative design represents Taiwan's leadership in user-focused food packaging equipment engineering.
Sustainable User-Friendly Packaging
The buckleless design supports sustainability initiatives by eliminating plastic buckle components that complicate recycling separation processes. The single-material construction enables straightforward paper recycling or composting without requiring buckle removal pre-processing. This eco-friendly design helps food service operations meet environmental commitments while delivering superior user convenience.
Request Equipment Information
Contact Win Shine Machinery for detailed specifications, buckleless closure demonstrations, production samples, and facility integration consultations. Engineering teams provide user experience testing, customer feedback analysis, and ROI assessments evaluating buckleless advantages for specific market applications. Request trial production runs evaluating the WS-8809HR's buckleless innovation for compartment lunch box manufacturing requirements.
